End-to-End Traceability
MANUFACTURING
Leading Tyre Manufacturer
Full lifecycle traceability ensuring quality, compliance, and recall readiness
Objectives
The objective was to implement end-to-end traceability across all four stages of rubber part manufacturing. The goal was to ensure complete visibility from raw material supplier to finished product dispatch while strengthening compliance and quality governance.
Solutions
We designed a QR-code-based unique identification system across Raw Material, Mixing, Molding, and Packaging stages. Each stage generated its own UID, linked hierarchically to create a full production genealogy. At every stage, 8–10 critical process and quality attributes were captured and stored centrally. A one-click traceability interface with management dashboards enabled instant forward and backward tracking across the production lifecycle.
Benefits
- One-click traceability visibility: Enabled full product genealogy from finished goods to raw material supplier within seconds instead of hours.
- Faster root-cause analysis: Reduced defect investigation time by 50–70%, accelerating corrective actions.
- Improved quality governance: Increased process compliance adherence by 20–30% through structured attribute tracking.
- Audit-ready compliance reporting: Cut audit preparation effort by 60%, ensuring readiness for customer and regulatory inspections.
- PRODUCTION GENEALOGY TRACKING
- QR-BASED IDENTIFICATION SYSTEM
- MANUFACTURING TRACEABILITY